Mannington Incorporates Recycled Drywall into Flooring
“It isn’t as simple as just replacing the limestone with gypsum,” said Dave Kitts, Vice President, Environment, at Mannington. “Our manufacturing team worked hard to incorporate the gypsum and still retain our products’ performance and aesthetics standards. CWM was a big help in this; they were able to supply us with recycled gypsum without any paper or other materials remaining from its previous life as drywall.”
Mannington now uses the gypsum in all their Solid Point, Color Point and Brushwork premium tile lines. The company continues to research the possibility of increasing the percentage of gypsum added, and introducing the recycled material into other flooring products manufactured in its Salem, N.J. facility. Initially, Mannington will reclaim several tons of gypsum every month, and anticipates that to increase as production and research continue.
“We go out and dig up gypsum to make drywall, then take all the scrap and put it right back in the ground at the landfill. It makes absolutely no sense to me,” says Avi Golen, President of CWM. “That’s why I was thrilled to work with Mannington on developing this new use for the recycled gypsum. We use it as a soil additive, but this is a new consumer product use right here in our own neighborhood.”
Incorporating drywall into flooring is one more step Mannington is taking in its ongoing efforts to be a net user of waste. Being a net user means taking in and reusing more waste than is generated; and Mannington is reaching this goal by both increasing the amount of recycled content in its products and decreasing the amount of waste it generates. For more information on Mannington’s other product innovations, visit the environmental section of Mannington.com; or visit the Mannington booth at the Greenbuild conference in Denver.
About Mannington Mills:
One of the largest flooring companies in the U.S., Mannington Mills, Inc., based in Salem, NJ, is the only North American company engaged in the manufacturing and marketing of resilient, laminate, hardwood and porcelain tile floors, as well as commercial vinyl and carpet. Founded in 1915 by John Campbell, the company is still privately held. After 91 years, the company continues to pursue its commitment to environment, quality and customer satisfaction through focused product design, state-of-the-art technology and innovation.
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