Hicksville, N.Y.—There was a time when the making, marketing, selling and
installing of wood floors was relatively simple: Chop down an Oak
tree—sometimes a Maple tree—cut it into planks; throw on some stains and a
protective coating; put them into a box, and ship them to retail stores and
lumber yards for consumers to purchase. Today, however, it is not that easy.
Though Oak still accounts for roughly 70% of all hardwood flooring sales and
Maple still ranks as a solid second choice of specie for wood flooring, the
world has been opened up for the consumer and she more than ever wants the looks
and feel of woods from far off exotic locations as well as choices beyond the
traditional Oak and Maple floors her parents and grandparents had. “There is
no question that consumers have pushed and voted with their pocketbooks that
they want more diversity,” said Michael Badar, senior vice president of sales
and marketing for Armstrong World Industries. “She wants her home to be unique
and, while Oak is good for many people, there is an increasing amount of
consumers who want something different, something they can call their own.
It’s no different than other industries, such as clothes, where she is
dressing to her individual tastes.”
Technology and a global economy have also played a large role in why the
industry has been able to diversify as quickly and efficiently as possible.
Advances in the manufacturing process has enabled manufacturers to create planks
featuring a variety of widths and lengths; offer options such as solids or
engineered; create a number of ways to have the floor installed, from the
traditional glue- and nail-down methods to today’s mechanical locking systems;
different surfacing treatments to ensure the face does not wear, fade or scratch
easily, not to mention techniques to make a specie look different such as
handscraping, and a host of other innovations designed to bring the world of
wood flooring into the consumer’s home. Beyond the technical advances, the
global economy has made it easier for manufacturers to source products from all
corners of the globe. Consumers are no longer confined to choosing species from
the forests in the Eastern half of the U.S. Not only are woods now being sourced
from the Pacific Northwest , but product is coming in from Europe, Africa,
Australia, South America, the Far East—China, Vietnam, Indonesia, etc.—and
even Russia.
While this spurt of new woods coming ashore may seem to have happened
overnight, it really began in the mid 1990s, around the same time the Internet
and manufacturing advances were changing the world forever. Ed Korczak,
executive director of the National Wood Flooring Association ( NWFA), said the
organization became keenly aware the category was about to undergo a major
expansion because of the wide assortment of species starting to pop up at its
national convention. “If you look at the growth in diversity of our show over
the past decade, it has paralleled the industry,” he told FCNews during 18th
edition of NWFA’s show last month. Recognizing this influx of new woods could
cause confusion the association published its first “Wood Species” guide in
1996. The 32-page, four-color brochure listed 13 domestic woods and nine species
from outside the country. Later this year, NWFA will be publishing a revised
edition expected to list twice as many species, with many being imported woods.
“There used to be a time, not long ago,” Badar said, “when it used to be
just Oak and Maple. Today, saying there are 50 species on the market is probably
an underestimate.”
The reason is, beyond the actual number of species available is the fact that
many of them come in different shapes and forms, so to speak. Using the most
popular species of them all, Oak, as a prime example, it is easy to see how this
is true. Most people are familiar with Red Oak, which is harvested from the
forests in the Eastern U.S. and Canada, But, there is also White Oak from the
Pacific Northwest. And, now, some companies, such as Tawa, are importing floors
made of Oak from Eastern Europe, particularly from the forests in Poland and
northern Germany. Even Bamboo, one of the fastest growing of all exotics, has
choices. Of the approximate 1,500 types of Bamboo, four to five varieties are
suitable for flooring with the most popular being Moso. This also doesn’t take
into account the rare and, in some cases, ancient woods being reclaimed from old
buildings and cidar vats in England to railroad ties in Asia and those being
dredged up from rivers and streams around the world. With so much to choose
from, Badar said it is a challenge for everyone in the supply chain—mills,
distributors and dealers—to know what and how much to offer.
For smaller mills, the strategy is to find a niche and be the best, as was
evident by what many of the companies exhibiting at the NWFA show last month
were doing. One of the biggest challenges is to stay ahead of the curve because
it could take up to a year from the time a tree is cut on the other side of the
planet to it ending up in a dealer’s store. For the large companies, such as
Armstrong, the challenge is to “cover the spectrum but not get caught up so as
to loose track of what’s important,” Badar said. “We’ve positioned our
three wood brands—Bruce, Hartco and Robbins—a little different so that they
compliment each other rather than compete,” he explained. “And, working with
our distributors we’ve taken a targeted approach to ensure dealers get the
products and brands that can be the most successful in their marketplace. “The
one thing that we, Armstrong and the industry, have to make sure is not to
neglect what has got us to this point,” Badar noted. “Oak still accounts for
the majority of sales so we are still looking at ways to improve it as well.”
John Himes, director of wood and laminate products for Mannington Mills,
stressed that while carrying a broad line of wood products is key in making
yourself an authority in the eyes of the consumer, it is important to remember
that what the industry perceives and what the end user perceives are sometimes
two entirely different things. For example, Brazilian Cherry is now offered by
just about every major wood flooring manufacturer doing business in North
America, and it can be found in almost every retail display. “But that
doesn’t necessarily mean it has become a commodity species like Oak and
Maple,” Himes explained. “We need to remember,” he added, “the consumer
coming into your store is either purchasing a wood floor for the first time or
hasn’t bought one for seven to 10 years. So, for her, Brazilian Cherry is
still a new and exotic look. We, in the industry see it everyday, so it has
become commonplace. But in her mind, it is just as exotic as say, Bubinga or
Sapele, both of which come from Africa.”
Because of the vastness that now comes with the wood industry, officials say
education and communication are key components to ensuring the category’s
continued success. “Many of the new species require special installation and
finishing techniques,” Korczak said. “Plus how they are finished decides how
they have to be maintained. And, as we saw at our convention, the issue of
concrete moisture is a major concern especially now because each species reacts
differently and it is important for dealers and installers to know and
understand this in order to make sure the sale and installation are done
properly.” “One of the biggest challenges,” Badar said, “is to get
distributors and dealers comfortable with these new types of products. And since
not all will carry everything, you need to gear your educational messages
accordingly. “Despite these challenges,” he concluded, “there is a world
of opportunity out there to create additional sales.”