Hicksville, N.Y.—Along with the growing popularity of ceramic tile among
many in the flooring marketplace, has come a breadth of new technology,
innovations and product designs to make most dyed in the wool carpet salesman
think again about taking this exciting segment on. While many are familiar with
the growth of porcelain, the increase in natural stone looks and darker colors,
as well as more larger format tiles becoming available, what follows is a look
at some other innovations in the tile industry including new installation
systems and trends as well. Quick Stone USA is a new product which takes the
idea of a floating floor system to another level—a stone one. Introduced at
the recent Surfaces and Coverings shows, Quick Stone uses a floating floor
system that can be in-stalled on both horizontal and vertical surfaces. It
features an interlocking method made of an injected molded synthetic carrying
frame.
A main selling point of the system is the use of grout—there isn’t any.
“The spaces between the stone, normally filled in with grout, are filled with
a water-tight plastic gasket that comes in a variety of colors,” said Mike
Lathrop, co-owner of Mika International, the import company that is bringing
Quick Stone to the American market. “The gasket is color-dyed and is stain and
scratch resistant.” And no grout means less time with installation which
translates into, what Lathrop hopes, will be more profits for retailers,
contractors and installers. “This new floor simplifies the installation
process of stone and can reduce installation time by as much as 70%. “Quick
Stone consists of premium natural stone from around the world that comes with
the patented interlocking system fixed to the bottom side of the stone,” he
continued. “The product arrives ready to install out of the box. “Installers
and contractors we have talked to so far realize there is a potential for time
savings for them,” he added. “A two- or three-day job can now be done in two
or three hours, leaving plenty of time for other jobs.“Quick Stone is going to
revolutionize the stone and ceramic flooring industry similar to the way Pergo
revolutionized the laminate flooring industry,” proclaimed Lathrop. “I have
been in the stone industry for 18 years and this is the most impressive
innovation I have ever seen.” Medallions,
Too Another impressive innovation to hit the stone market recently is a
product called TrimStone by Miami-based, Stone-works of Art, a company which
specializes in waterjet cut natural stone products. “TrimStone is a new
product category in the world of interior design,” said Jo-Ann Zanzuri, the
company’s vice president. TrimStone consists of stone medallions made from
slab, sliced thinly and mounted on lightweight aluminum honeycomb backing to fit
in any type of flooring. Stoneworks of Art has developed its patented
manufacturing process for making TrimStone during the past year, and is now
building a nationwide network of distributors through a mutually beneficial
partnership program. “Just 3/8-in. thick, our TrimStone products have combined
the natural beauty of stone with leading-edge technology,” she said.
“Consumers appreciate having a thin medallion without all the joints of
traditional tile medallions. Installation, crating and shipping costs are much
less, putting our medallions in reach of a much larger residential and
commercial marketplace. “Installers find TrimStone easier to handle and more
durable—it won’t break if dropped,” explained Zanzuri. “Mechanics
don’t have to compensate for the 3/4-in. thickness of regular medallions by
digging down or floating the surrounding floor up when setting a medallion in a
3/8-in. flooring material.”
Laser engraved markable ceramic tile, while still only a niche market item,
continues to gain in popularity. 3Score is a company which employs the use of
advanced technology in the creation of its product, LaserTile. “Any CO2 laser
can produce highly detailed, solid black engravings on these specially made
tiles,” said Galen Weaver, director of marketing for 3Score. Before LaserTile,
permanently marking ceramic tile has been out of the question, he noted. The
uniqueness of LaserTile is the durability of the marking, which is actually
subsurface, and in the glaze. “This process makes the marking as durable as
the glaze,” he said. “Laser engraved tile can be used for signage, custom
accent tiles, beautiful wall murals and many other applications. The durable
floor grade tile is available in six standard colors and four standard sizes and
has a specially formulated glaze that reacts with the laser beam.
“The LaserTile series is the ideal commercial grade ceramic tile suitable
for interior floors, interior walls and most exterior walls in freezing
temperatures when proper installation methods are followed,” he explained.
While at Surfaces 2003, Weaver was blown away at the response LaserTile
received. “The interest from dealers to our product has been overwhelming. The
interior designers really seem to love it, too. It allows additional
customization to what they could normally do. The ability to take any image from
a computer and superimpose it on a tile to create a permanent floor or wall
accent has been exciting for people. They see a lot of potential for the
process.”
While not a new innovation, leather tile from companies such as Edelman
Leather is another tile type which offers a very dramatic and different look.
The 50-year-old, family-owned company has been making leather floor tiles for 20
years now, and sells to designers and architects from around the world. Made
from the thickest part of the cowhide, Edelman’s tiles go through quite a
process before being shipped. “The leather is vegetable-tanned in a solution
drawn from the bark of mimosa, chestnut and quebracho trees,” said Terry
Edelman, the company’s co-founder. “This age-old procedure results in a
shiny, resilient leather suitably rigid for tile.” High-quality analine dyes
thoroughly penetrate the leather while additional dyes may be hand-rubbed or
sprayed on. Finishers then use embossing, engraving or other handwork to create
the diverse upholstery patterns for which Edelman is known, such as crocodile
prints, lizards and tapestries. Edelman believes the more people learn about
using leather for interiors, the more they’ll choose it. “Leather is
classic, so it works well in modern and traditional settings. It softens sound,
creates a warm atmosphere and feels great underfoot. And, the older it gets, the
better it looks.” —Louis Iannaco